Thanks for Email i had USB Key UUID as part of the boot.plist. So tried to remove as suggested.

I tried exact same install off USB this time without UUID String in boot.plist and this time with 32 bit mode no kernel panics. Completed install part.

As suggested followed 1st post closely (but missed this) and this appears to be the only problem with installer.

Now just gotta get the drive ready to boot off new drive with bootloader again. Is there easy way to do this from terminal after install completes? As i dont have existing leopard on new drive. Will go thru guides again and forum to see if can find out whats next. Is there anyone that can help? Any suggestions would be appreciated.

Do I have to run installer package again for Chamelon 2 RC1?